Efficient Billet Casting Machinery for High-Capacity Metal Fabrication Processes

• Customization: Available
• Warranty: 1year
• Application: Manufacturing Industry
• Control: Automatic
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Packaging Details: Wooden Case
• Single Billet Weight: 7kg
• Place of Origin: Guangdong, China
• Hydraulic Pump Motor Power: 2.2kw
• Machine Weight: 4.5t
• Supply Ability: 10 Set/Sets Per Quarter
• Hydraulic System: 1set
• Transport Package: Wooden Case
• Trademark: Victory
• Origin: Guangdong, China
• Production Capacity: 10 Set/Sets Per Quarter

Product Description

Our Company

Company Overview

 

Victory Technology International Ltd. stands as a beacon of innovation and excellence in the global market, specializing in the groundbreaking design and production of premier solder wire processing equipment. Our expansive array of products features state-of-the-art Extruders, Solder Wire Drawing Machines, as well as innovative Solder Powder making equipment with cutting-edge Atomizing Machines and Ultrasonic Vibro Sifters. Furthermore, our advanced Solder Paste equipment, Pure Zinc Wire Processing Machines, and Zinc Alloy Processing equipment-including Continuous Melting and Casting Furnaces, powerful Alloy Extruders, and efficient Big Bobbin Winding Machines-set us apart as industry leaders.

With two decades of unparalleled experience, our esteemed company has secured numerous patents and developed a scientific quality management system, bolstered by our vibrant R&D team. Our strategic collaborations with European and American partners allow us to integrate the most groundbreaking technologies and designs effortlessly, propelling product performance and innovation skyward.
Nestled in the picturesque Dalang Town, Dongguan City, our company boasts a substantial registered capital of 10 million yuan. Our self-constructed, modern workshop covers an impressive 33,000 square meters, providing unmatched transportation convenience and a stunning environment. This strategic positioning cements our reputation as a large-scale, professional machinery manufacturer and a distinguished member among the top 50 key enterprises in Dalang Town.

With a significant registered capital of 10 million yuan, our expansive, state-of-the-art workshop spans 33,000 square meters in the vibrant heart of Dalang Town, Dongguan City. Positioned at No. 208 West Scenery, we enjoy seamless transportation access within a captivating environment, securing our status as a leading machinery manufacturing entity and among the top 50 pivotal enterprises in Dalang Town.
Embark on an extraordinary journey from 0 to 100, witnessing the pinnacle of unrivaled quality through our meticulously orchestrated manufacturing process, where each product is crafted to epitomize the highest standards. Choose us as your foremost supplier for similar equipment and revel in the confidence of your decision. We warmly invite both new and loyal clients to engage and explore, joining us in celebrating the revolutionary prowess of the Section torch!

In our progressive development journey, we have seamlessly integrated advanced technologies from Europe, Japan, and Taiwan, significantly enhancing our product performance. By utilizing original components in our manufacturing process, we've not only earned acclaim from our esteemed customers but have also expanded our reach, attracting new clientele. These strategic advantages have fueled rapid sales across East and South Asia, Europe, America, and Japan.


Our Principle: Unmatched Price, Superior Quality, Exemplary After-Sales Service

Our Belief: Rooted in China, Aspiring to Global Eminence, Striving for International First-Class Brand Recognition

Product Application

The Automatic Solder Billet Casting Machine is engineered for the efficient casting of tin lead solder billets, lead-free solder billets, and leaded solder billets. Following the casting process, this remarkable equipment seamlessly supplies materials for the downstream solder wire extruding operation.

Parameter for solder billet casting machine
Type	VT-85A
Hydraulic system	1set
Hydraulic motor power	4kw
solder pump power	2.2kw
Attemperator power	9kw
cutting device	3kw
Voltage	380V/customized
Solder billet dimension	φ84*180mm/customized
Machine weight	4.5T

 

 

 

Equipment:

1) Insulation can: Expertly maintains the melted solder at the ideal temperature.

2) Solder billet casting mould: Crafted from specialized materials to efficiently cool the solder.

3) Highly automated solder billet drawing system.

4) Precision solder billet cutting system.

5) Advanced temperature control system.
6) Hydraulic system featuring the renowned China brand Huade.
7) Ingenious billeting putting hopper.
8) Electrical components sourced from the esteemed France Brand.





Features:

The VT-85A, a pioneering product designed independently by our company, is primarily used for lead and lead-free solder, as well as tin alloy billet production, providing the essential materials for extrusion press processing.
This sophisticated machine, a marvel of engineering, is composed of a robust frame, an intricately designed warm-box device, a reliable traction device, a precise cutting device, an efficient cooling system, a durable hydraulic system, and an advanced electrical control system. Each element works in harmony to deliver excellence in billet casting.
Post-smelting, a pivotal phase in the metal fabrication process,Upon opening the tin solder material valve, liquid tin gracefully navigates through the guide tube into the billet casting machine's attemperator, where it undergoes meticulous temperature adjustments. This ensures optimal conditions for flawless billet formation.To achieve the ideal casting temperature, start by opening the tin valve on the attemperator, initiating a process that primes the machine for high-quality output.Liquid tin effortlessly fills the formed shell, and once it has fully cooled, a traction device adeptly pulls the billet out. When the drawing reaches the desired length, the cutting unit-equipped with precision saw blades-efficiently shears the billet. These perfectly cut billets are then gently transferred to the shelf, with the entire operation overseen by an automatic control system to ensure flawless execution.
This machine features a cutting-edge control system leveraging PLC technology, providing precise monitoring of production status. Each process parameter is vividly displayed on a color touch screen, allowing for seamless modifications, ensuring a streamlined and efficient operation.
The drawing time can be adjusted with precision depending on the solder material's composition, ensuring reliable traction. The system includes comprehensive automatic alarms for material shortages, safeguarding both equipment and personnel, thereby enhancing safety and efficiency.
Customized to meet the user's extrusion requirements, you can adapt the cutting length of the billet to fulfill downstream process demands. The state-of-the-art cooling system delivers water not exceeding 30°C, maintaining optimal conditions for superior results.

5.Advantage:

1)High efficiency is a hallmark of this machine. With a rapid speed of 45 seconds per piece, it can simultaneously serve two extruders, dramatically boosting productivity and efficiency.
2) The machine operates entirely in a vacuum condition that provides exemplary anti-oxidation protection, significantly enhancing the quality of the finished billet.This ensures superior quality for subsequent solder wire rolling and drawing processes, maintaining high standards across the board.
3) The scientifically designed insulation ensures precise temperature control of the solder, which is vital for maintaining impeccable solder billet quality. This enhances quality control and operational excellence, providing consistent and reliable results.
4)The cutting surface is impeccably smooth, which prevents air bubbles during extrusion, thereby guaranteeing superior extruding quality and integrity of the final product.

5) Its straightforward linear structure facilitates easy installation and maintenance, significantly reducing downtime and optimizing operational time.

6) By incorporating world-renowned brand components in pneumatic, electric, and operational parts, the machine ensures unparalleled reliability and performance.

7) The entire process is fully enclosed, allowing the finished billet to be processed under vacuum conditions for optimal quality, ensuring that the final product meets the highest standards.

8) The machine operates with exceptional automation and intellectualization, offering a seamless, labor-free experience that enhances operational efficiency.

9) It exhibits outstanding efficiency, with the capability to service two extruder sets simultaneously, setting a benchmark for productivity.

Certifications

 

Detailed Images

 

Machine Parts

Name: Warm-box

Brand: Victory

Original: China

Purpose-built to hold solder materials, this warm-box boasts a capacity of approximately 300kg. It features a heating function to precisely adjust the temperature of solder materials before forming the solder billet, ensuring consistency and quality in the output.

Machine parts

Name: Billet Formed Mould
Brand: Victory

Original: China

Harnessing a specialized mould treated with state-of-the-art heating technologies, this machinery ensures effortless traction of billets. This advancement significantly boosts operational efficiency, setting new standards in high-capacity metal fabrication.

 

Machine Parts

Name: Hydraulic Cutting Device
Brand: Victory
Original: China
This advanced machinery, powered by domestically renowned engines, offers formidable driving force. It operates with a whisper-quiet precision and leaves no scrap, ensuring the cutting ends are both immaculate and visually appealing.

Main parts

Name:PLC Controller

Brand: SIEMENS
Original: Germany
The integration of the cutting-edge Siemens PLC controller provides operators with a sophisticated touch screen interface. Effortlessly navigate through machine operation records, perform precise diagnostics on failure logs, and streamline your troubleshooting processes, ensuring seamless and efficient machinery maintenance.

Our Service

 

 

Pre-Sales Service

* Benefit from our all-encompassing inquiry service and expert consulting to make well-informed decisions.

* Engage in rigorous sample testing support that guarantees performance excellence.

* Immerse yourself in a guided tour of our cutting-edge factory, showcasing our commitment to innovation.

After-Sales Service

* Receive comprehensive training on machine installation and operational proficiency, designed to maximize efficiency from day one.

* Our highly skilled engineers stand ready for overseas machinery servicing, providing unwavering global support.

Packing & Delivery