Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing

Product Details
Customization: Available
Warranty: 1year
Application: Manufacturing Industry
Gold Member Since 2007

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  • Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
  • Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
  • Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
  • Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
  • Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
  • Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
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Basic Info.

Control
Automatic
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Packaging Details
Wooden Case
Single Billet Weight
7kg
Place of Origin
Guangdong, China
Hydraulic Pump Motor Power
2.2kw
Machine Weight
4.5t
Supply Ability
10 Set/Sets Per Quarter
Hydraulic System
1set
Transport Package
Wooden Case
Trademark
Victory
Origin
Guangdong, China
Production Capacity
10 Set/Sets Per Quarter

Product Description

Our Company
Company Overview
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
 

Victory Technology International Ltd. has positioned itself as a leader in the global arena, excelling in the design and production of top-tier solder wire processing equipment. Our diverse product lineup includes state-of-the-art Extruders and Solder Wire Drawing Machines, alongside groundbreaking Solder Powder making tools, featuring cutting-edge Atomizing Machines and sophisticated Ultrasonic Vibro Sifters. Notably, our advanced Solder Paste equipment, Pure Zinc Wire Processing Machines, and Zinc Alloy Processing equipment-comprising Continuous Melting and Casting Furnaces, robust Alloy Extruders, and efficient Big Bobbin Winding Machines-establish us as frontrunners in the industry.

With two decades of unparalleled expertise, our acclaimed company has amassed a multitude of patents and developed a scientific quality management system, fortified by our dynamic R&D team. Our strategic partnerships in Europe and the United States enable us to seamlessly incorporate pioneering technologies and designs, elevating our products' innovation and performance to extraordinary levels.
Located in the picturesque Dalang Town, Dongguan City, our company enjoys a registered capital of 10 million yuan. Our self-constructed, modern standard workshop spans an impressive 33,000 square meters, offering unrivaled transportation convenience and a stunning environment. This strategic position cements our status as a large-scale, professional machinery manufacturer and a distinguished member of the top 50 key enterprises in Dalang Town.

With a robust registered capital of 10 million yuan, our expansive and modern workshop encompasses 33,000 square meters in the vibrant heart of Dalang Town, Dongguan City. Nestled at No. 208 West Scenery, we enjoy seamless transportation access and an enchanting environment, affirming our role as a premier machinery manufacturing entity and among the 50 key enterprises in Dalang Town.
Embark on a journey from 0 to 100, where perfection is the ultimate destination, through our meticulously orchestrated manufacturing process, each product epitomizes the highest standards. Choose us as your foremost supplier for similar equipment and bask in the assurance of your choice. We warmly welcome both new and loyal clients to engage and explore, joining us in celebrating the revolutionary power of the Section torch!


On our development journey, we have seamlessly integrated advanced technologies from Europe, Japan, and Taiwan, propelling our product performance to new dimensions. By incorporating original components in our manufacturing process, we've earned accolades from our established customers and expanded our reach, attracting new clients. These strategic advantages have driven rapid sales across East and South Asia, Europe, America, and Japan.


Our Principle: Unmatched Price, Superior Quality, Exemplary After-Sales Service


Our Belief: Rooted in China, Aspiring to Global Eminence, Striving for International First-Class Brand Recognition

Product Application

The Automatic Solder Billet Casting Machine is expertly designed for the efficient casting of tin lead solder billets, lead-free solder billets, and leaded solder billets. Once cast, this equipment seamlessly supplies materials for the downstream solder wire extruding process, ensuring a smooth and efficient workflow.

Parameter for solder billet casting machine 
Type 
VT-85A
Hydraulic system 
1set
Hydraulic motor power 
4kw
solder pump power
 
2.2kw
Attemperator power 
9kw
cutting device
3kw
Voltage 
380V/customized 
Solder billet dimension 
φ84*180mm/customized 
Machine weight 
4.5T
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
 
 
 

Equipment:

1) Insulation can: Meticulously maintains the melted solder at an optimal temperature for precision.
2) Solder billet casting mould: Crafted from specialized materials to enhance cooling efficiency of the solder.
3) Highly automated solder billet drawing system, offering precision and speed.
4) Precision solder billet cutting system, ensuring accuracy and efficiency.
5) Advanced temperature control system for consistent reliability.
6) Hydraulic system featuring the esteemed China brand Huade, known for quality.
7) Ingenious billeting putting hopper, designed for seamless operation.
8) Electrical components sourced from the reputable France Brand, ensuring superior performance.





Features:

The VT-85A, a revolutionary product designed independently by our company, is primarily used for lead and lead-free solder, as well as tin alloy billet production, providing the essential materials for extrusion press processing. Experience the pinnacle of innovation with the VT-85A.
This state-of-the-art machine is an intricate assembly of durable components, featuring a robust frame, an exquisitely designed warm-box device, a dependable traction device, a precise cutting device, an efficient cooling system, a resilient hydraulic system, and an advanced electrical control system. Each element is meticulously crafted to ensure unparalleled performance and longevity.
Following the smelting process,Once the tin solder material valve is opened, a seamless flow of liquid tin is channeled through the guide tube into the billet casting machine's attemperator. Here, it is delicately subjected to precision temperature adjustments, setting the stage for flawless casting.To achieve the perfect casting temperature, start by carefully opening the tin valve of the attemperator, ensuring a precise and smooth flow.Liquid tin effortlessly fills the pre-formed shell and, upon complete cooling, a sophisticated traction device expertly extracts the billet. When the drawing reaches the predetermined length, the cutting unit, equipped with precision-engineered saw blades, precisely trims the billet. The impeccably cut billets are then conveyed to the shelf, all under the vigilant surveillance of an automatic control system that ensures seamless and flawless operations.
The machine is equipped with an advanced control system utilizing cutting-edge PLC technology for precise production monitoring. Every process parameter is vividly displayed on a color touch screen, allowing for easy modifications, ensuring streamlined operations and peak efficiency.
Tailored to the solder's unique composition, the drawing time is meticulously set to guarantee reliable traction. The system offers a comprehensive suite of automatic alarms for material shortages, ensuring the utmost safety of equipment and personnel.
Customizable to meet user-specific extrusion needs, you have the freedom to adjust the billet cutting length to suit downstream processing requirements. The advanced cooling system delivers water at an optimal temperature not exceeding 30°C, ensuring perfect conditions for the process.

5.Advantage:

1)Remarkable efficiency realized through a swift cycle time of 45 seconds per piece, supporting dual extruders to optimize productivity seamlessly.
2) The vacuum-operating environment delivers exceptional anti-oxidation protection, significantly enhancing the finished billet's quality.Ensures unmatched quality for subsequent solder wire rolling and drawing processes.
3) Ingeniously designed insulation provides precise temperature control, crucial for maintaining the pristine quality of solder billets. Set new benchmarks in quality control and operational excellence.
4)The cutting surface is flawlessly smooth, eliminating air bubbles during extrusion, thus ensuring superior extrusion quality.

5) The machine's straightforward linear structure simplifies installation and maintenance, minimizing downtime effortlessly.

6) Incorporating globally renowned brand components for pneumatic, electric, and operational parts, ensuring unmatched reliability and performance.

7) The entire process is fully enclosed, processing the finished billet under vacuum conditions for optimal quality.

8) Offers high automation and intelligent operation for a truly labor-free experience.

9) Demonstrates phenomenal efficiency, adept at servicing two extruder sets concurrently.

Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
Certifications
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
 
Detailed Images
 

Machine Parts

Name: Warm-box

Brand: Victory

Original: China

Purpose-built for holding solder materials, this warm-box boasts an impressive capacity of approximately 300kg. It features an integrated heating function to finely tune the temperature of solder materials prior to forming the solder billet, ensuring unmatched consistency and quality.

Machine parts

Name: Billet Formed Mould
Brand: Victory

Original: China

Our sophisticated system leverages a uniquely crafted mould, meticulously treated with state-of-the-art heating techniques. This innovative approach not only simplifies the traction of billets but also significantly enhances operational efficiency, ensuring your production is both smooth and swift.

 
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing

Machine Parts

Name: Hydraulic Cutting Device
Brand: Victory
Original: China
Our machine boasts powerful domestic engines, renowned for their robust performance. Experience a whisper-quiet operation devoid of scrap, guaranteeing a clean and aesthetically appealing cut every time.

Main parts

Name:PLC Controller

Brand: SIEMENS
Original: Germany
Equipped with the advanced Siemens PLC controller, our system offers operators an intuitive interface through cutting-edge touch screen technology. Effortlessly manage machine operation records, swiftly diagnose failure logs, and streamline troubleshooting for seamless and efficient machinery maintenance.

Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
Our Service
 
 

Pre-Sales Service

* Enjoy comprehensive inquiry and expert consulting to make well-informed decisions.

* Avail of our rigorous sample testing support to ensure unrivaled performance excellence.

* Join us for a guided tour of our state-of-the-art manufacturing facility.

After-Sales Service

* Receive in-depth training on machine installation and operational proficiency to boost your efficiency.

* Our highly skilled engineers are ready to offer overseas machinery servicing, ensuring you receive global support whenever needed.

Packing & Delivery
 
 
 
 
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
Advanced Automatic Casting Solutions for Efficient Lead Rod Manufacturing
 

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