Reliable Automatic Casting Machine with Engineers for Global Support Services

• Customization: Available
• Warranty: 1year
• Application: Manufacturing Industry
• Control: Automatic
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Packaging Details: Wooden Case
• Single Billet Weight: 7kg
• Place of Origin: Guangdong, China
• Hydraulic Pump Motor Power: 2.2kw
• Machine Weight: 4.5t
• Supply Ability: 10 Set/Sets Per Quarter
• Hydraulic System: 1set
• Transport Package: Wooden Case
• Trademark: Victory
• Origin: Guangdong, China
• Production Capacity: 10 Set/Sets Per Quarter

Product Description

Our Company

Company Overview

 

Victory Technology International Ltd. stands proudly as a trailblazer in the global market, excelling in the design and production of premier solder wire processing equipment. Our extensive array includes cutting-edge Extruders, Solder Wire Drawing Machines, and innovative Solder Powder making equipment, featuring state-of-the-art Atomizing Machines and Ultrasonic Vibro Sifters. Distinctively, our advanced Solder Paste equipment, Pure Zinc Wire Processing Machines, and Zinc Alloy Processing equipment-including Continuous Melting and Casting Furnaces, robust Alloy Extruders, and efficient Big Bobbin Winding Machines-distinctly set us apart as industry leaders.

Backed by two decades of unwavering expertise, our prestigious company has garnered numerous patents and crafted a scientific quality management system, robustly supported by our dynamic R&D team. Our strategic collaborations in Europe and the United States empower us to seamlessly integrate pioneering technologies and designs, elevating our products' performance and innovation to unprecedented heights.
Nestled in the idyllic Dalang Town, Dongguan City, our company boasts a registered capital of 10 million yuan. Our self-built, modern standard workshop spans an expansive 33,000 square meters, offering unrivaled transportation convenience and a breathtaking environment. This strategic location consolidates our status as a large-scale, professional machinery manufacturer and a distinguished member of the top 50 key enterprises in Dalang Town.

With a substantial registered capital of 10 million yuan, our expansive and modern workshop occupies 33,000 square meters in the heart of Dalang Town, Dongguan City. Situated at No. 208 West Scenery, we enjoy seamless transportation access and a captivating environment, which rightly positions us as a premier machinery manufacturing entity and among the 50 pivotal enterprises in Dalang Town.
Embark on a transformative journey from inception to perfection, experiencing unparalleled quality through our meticulously orchestrated manufacturing process, where every product embodies the pinnacle of excellence. Choose us as your foremost supplier for similar equipment and relish in the assurance of your decision. We warmly welcome both new and enduring clients to engage and explore, joining us in celebrating the revolutionary prowess of the Section torch!

In our development journey, we have seamlessly integrated advanced technologies from Europe, Japan, and Taiwan, elevating our product performance to new heights. By employing original components in our manufacturing process, we have not only garnered acclaim from established customers but have also expanded our reach, attracting new clientele. These strategic advantages have facilitated brisk sales across East and South Asia, Europe, America, and Japan.


Our Principle: Unmatched Price, Superior Quality, Exemplary After-Sales Service

Our Belief: Rooted in China, Aspiring to Global Eminence, Striving for International First-Class Brand Recognition

Product Application

The Automatic Solder Billet Casting Machine is masterfully designed for the efficient casting of tin lead solder billets, lead-free solder billets, and leaded solder billets. Post-casting, this state-of-the-art equipment seamlessly supplies materials for the downstream solder wire extruding process.

Parameter for solder billet casting machine
Type	VT-85A
Hydraulic system	1set
Hydraulic motor power	4kw
solder pump power	2.2kw
Attemperator power	9kw
cutting device	3kw
Voltage	380V/customized
Solder billet dimension	φ84*180mm/customized
Machine weight	4.5T

 

 

 

Equipment:

1) Insulation can: Expertly maintains the melted solder at an optimal temperature, ensuring consistency and precision.

2) Solder billet casting mould: Crafted from special materials to efficiently cool and solidify the solder with perfection.

3) Highly automatic solder billet drawing system, designed for maximum efficiency and minimal supervision.

4) Precision solder billet cutting system: Guarantees exactness in every cut, optimizing the billet shaping process.

5) Advanced temperature control system: Maintains the perfect thermal conditions to enhance productivity and quality.
6) Hydraulic system featuring renowned China brand Huade, ensuring reliability and superior performance.
7) Ingenious billeting putting hopper: Engineered for seamless material handling and distribution.
8) Electrical components sourced from esteemed France Brand, ensuring international standards of excellence.





Features:

The VT-85A, a groundbreaking product ingeniously designed by our company, is primarily utilized for lead and lead-free solder, as well as tin alloy billet production, offering the essential materials for extrusion press processing with unmatched efficiency and precision.
This sophisticated masterpiece of engineering is crafted to perfection, featuring a robust and enduring frame that forms the backbone of its operation. It encompasses an intricately designed warm-box device that is both functional and aesthetically pleasing, a reliable traction device ensuring seamless material flow, a precise cutting device for immaculate finishes, an efficient cooling system maintaining optimal temperatures, a durable hydraulic system for smooth operations, and an advanced electrical control system that orchestrates every function with precision and ease.
In the post-smelting phase, where precision meets innovation,Once the tin solder material valve is opened, a seamless stream of liquid tin elegantly flows through the guide tube, entering the billet casting machine's attemperator. Here, it undergoes meticulous temperature adjustments, ensuring the perfect balance required for optimal casting.To reach the desired casting temperature, initiate the process by opening the tin valve of the attemperator, setting the stage for excellence in casting.Liquid tin gracefully fills the pre-formed shell. As it cools to perfection, the traction device expertly draws the billet out. Upon reaching the specified length, the precision-equipped cutting unit seamlessly slices the billet using precision saw blades, ensuring perfect cuts every time. These impeccably cut billets are then systematically transferred to the shelf. This entire process is governed by a vigilant automatic control system, guaranteeing flawless execution and supreme quality assurance.
The machine's advanced control system is powered by cutting-edge PLC technology, delivering precise monitoring of production status. Every key parameter is vividly displayed and can be effortlessly modified on the color touch screen, ensuring operations are smooth, efficient, and user-friendly.
Tailoring traction times to the solder material composition, the system precisely adjusts drawing time for reliable traction. Equipped with a comprehensive suite of automatic alarms for material shortages, this system ensures utmost safety for both equipment and personnel.
Customized to meet the user's extrusion needs, you have the flexibility to adjust the cutting length of the billet to suit downstream process requirements. The state-of-the-art cooling system provides water at a precise temperature not exceeding 30°C, upholding optimal conditions for superior performance.

5.Advantage:

1)The machine epitomizes high efficiency, operating at an impressive speed of 45 seconds per piece. It is capable of simultaneously serving two extruders, significantly boosting productivity and redefining efficiency standards.
2) The entire operation takes place under vacuum conditions, offering outstanding anti-oxidation protection, thereby dramatically enhancing the quality of the finished billet.This ensures top-tier quality for subsequent solder wire rolling and drawing processes, setting a benchmark in excellence.
3) The scientifically engineered insulation maintains precise solder temperature control, which is crucial for preserving the quality of solder billets. This enhances overall quality control and operational excellence, ensuring that every product meets the highest standards.
4)The cutting surface is polished to perfection, ensuring a smooth finish that prevents air bubbles during extrusion, thereby guaranteeing superior extruding quality every time.

5) Its straightforward linear structure is designed for easy installation and maintenance, which minimizes downtime and enhances operational efficiency.

6) By incorporating components from world-renowned brands in pneumatic, electric, and operational parts, it ensures unparalleled reliability and performance.

7) The entire process is fully enclosed, ensuring the finished billet is processed under vacuum conditions, which is essential for achieving optimal quality.

8) With high levels of automation and advanced intellectualization, the machine offers a truly labor-free experience, enhancing productivity and efficiency.

9) Exhibiting exceptional efficiency, it is adept at servicing dual extruder sets concurrently, setting new standards in operational performance.

Certifications

 

Detailed Images

 

Machine Parts

Name: Warm-box

Brand: Victory

Original: China

Purpose-built to securely hold solder materials, this warm-box has an impressive capacity of approximately 300kg. It features an integrated heating function that allows for precise temperature adjustments of solder materials before forming the solder billet, ensuring consistency, quality, and excellence.

Machine parts

Name: Billet Formed Mould
Brand: Victory

Original: China

This innovative machine employs a meticulously crafted mould, treated with state-of-the-art heating techniques, allowing for the seamless traction of billets. This process not only boosts efficiency but also ensures superior performance.

 

Machine Parts

Name: Hydraulic Cutting Device
Brand: Victory
Original: China
Fitted with top-tier domestic engines, this machine guarantees a powerful driving force, operates in near silence, and produces no scrap, ensuring that the cutting end's final appearance is pristine and professional.

Main parts

Name:PLC Controller

Brand: SIEMENS
Original: Germany
Experience the power of the advanced Siemens PLC controller. This system offers operators an intuitive touch screen interface, simplifying access to machine operation records, facilitating quick diagnosis of failure logs, and promoting efficient troubleshooting for consistent and smooth machinery upkeep.

Our Service

 

 

Pre-Sales Service

* Benefit from comprehensive inquiries and expert consulting support to make well-informed decisions.

* Avail of rigorous sample testing support to ensure your machinery performs at the highest level.

* Embark on an exclusive tour of our cutting-edge factory facilities.

After-Sales Service

* Engage in in-depth training focusing on machine installation and operational proficiency, aimed at maximizing your efficiency.

* Our team of highly skilled engineers is always ready to provide overseas machinery servicing, ensuring you receive robust global support.

Packing & Delivery