Automated Continuous Casting Technology Machine for Precision Metal Production

Product Details
Customization: Available
Warranty: 1year
Application: Manufacturing Industry
Gold Member Since 2007

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  • Automated Continuous Casting Technology Machine for Precision Metal Production
  • Automated Continuous Casting Technology Machine for Precision Metal Production
  • Automated Continuous Casting Technology Machine for Precision Metal Production
  • Automated Continuous Casting Technology Machine for Precision Metal Production
  • Automated Continuous Casting Technology Machine for Precision Metal Production
  • Automated Continuous Casting Technology Machine for Precision Metal Production
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Basic Info.

Control
Automatic
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Packaging Details
Wooden Case
Single Billet Weight
7kg
Place of Origin
Guangdong, China
Hydraulic Pump Motor Power
2.2kw
Machine Weight
4.5t
Supply Ability
10 Set/Sets Per Quarter
Hydraulic System
1set
Transport Package
Wooden Case
Trademark
Victory
Origin
Guangdong, China
Production Capacity
10 Set/Sets Per Quarter

Product Description

Our Company
Company Overview
Automated Continuous Casting Technology Machine for Precision Metal Production
 

Victory Technology International Ltd. proudly stands at the forefront of the global market, celebrated for its unparalleled prowess in designing and manufacturing top-tier solder wire processing equipment. Our comprehensive suite of products features cutting-edge extruders, highly efficient solder wire drawing machines, and revolutionary solder powder production equipment, including advanced atomizing machines and ultrasonic vibro sifters. Moreover, our state-of-the-art solder paste equipment, alongside pure zinc wire and zinc alloy processing machinery-highlighted by continuous melting and casting furnaces, powerful alloy extruders, and efficient big bobbin winding machines-cements our reputation as industry pioneers.

With an impressive legacy of two decades, our esteemed company has amassed a multitude of patents, underpinned by a robust scientific quality management system, and fueled by an innovative R&D team. Our strategic alliances with Europe and the United States enable us to seamlessly blend cutting-edge technologies and avant-garde designs, elevating our products to unprecedented levels of excellence and innovation.
Nestled in the picturesque Dalang Town, Dongguan City, our company prides itself on a registered capital of 10 million yuan. Our expansive, modern standard workshop spans a remarkable 33,000 square meters, boasting unmatched transportation convenience and an awe-inspiring environment. This prime location secures our stature as a large-scale, professional machinery manufacturer and a prestigious member of the top 50 key enterprises in Dalang Town.

With a significant registered capital of 10 million yuan, our expansive state-of-the-art workshop spans 33,000 square meters in the vibrant heart of Dalang Town, Dongguan City. Located at No. 208 West Scenery, it offers unmatched transportation convenience and a captivating environment, establishing us as a premier machinery manufacturing powerhouse and one of the 50 pivotal enterprises in Dalang Town.
Embark on an exhilarating journey from inception to excellence, experiencing the pinnacle of unmatched quality through our masterfully orchestrated manufacturing process, where each product reflects the highest standards. Choose us as your leading supplier for similar equipment and indulge in the assurance of your decision. We wholeheartedly welcome both new and loyal clients to engage and discover, joining us in celebrating the revolutionary brilliance of the Section torch!


Throughout our development journey, we have skillfully integrated cutting-edge technologies from Europe, Japan, and Taiwan, significantly enhancing our product performance. By utilizing original components in our manufacturing process, we have garnered acclaim from loyal customers and expanded our outreach, attracting a new clientele. These strategic advantages have paved the way for robust sales across East and South Asia, Europe, America, and Japan.


Our Principle: Unmatched Price, Superior Quality, Exemplary After-Sales Service


Our Belief: Rooted in China, Aspiring to Global Eminence, Striving for International First-Class Brand Recognition

Product Application

Designed for supreme efficiency, the Automatic Solder Billet Casting Machine excels in casting tin lead solder billets, lead-free solder billets, and leaded solder billets. Following casting, this equipment seamlessly supplies materials for the subsequent solder wire extruding process.

Parameter for solder billet casting machine 
Type 
VT-85A
Hydraulic system 
1set
Hydraulic motor power 
4kw
solder pump power
 
2.2kw
Attemperator power 
9kw
cutting device
3kw
Voltage 
380V/customized 
Solder billet dimension 
φ84*180mm/customized 
Machine weight 
4.5T
Automated Continuous Casting Technology Machine for Precision Metal Production
 
 
 

Equipment:

1) Insulation can: Expertly maintains the melted solder at an optimal temperature.
2) Solder billet casting mould: Crafted from unique materials to efficiently cool the solder.
3) Highly automatic solder billet drawing system.
4) Precision solder billet cutting system.
5) Advanced temperature control system.
6) Hydraulic system featuring renowned China brand Huade.
7) Ingenious billeting putting hopper.
8) Electrical components sourced from esteemed France Brand.





Features:

The VT-85A, an innovative product designed solely by our company, is primarily utilized for producing lead and lead-free solder, as well as tin alloy billets, offering essential materials for extrusion press processing.
This state-of-the-art machine is a marvel of engineering, featuring a robust frame, a meticulously crafted warm-box device, a dependable traction unit, a precision cutting mechanism, a highly efficient cooling system, a long-lasting hydraulic apparatus, and a cutting-edge electrical control system.
Following the smelting process,When you open the tin solder material valve, the liquid tin effortlessly travels through the guide tube into the billet casting machine's attemperator, where it is skillfully adjusted to achieve precise temperature control.To reach the ideal casting temperature, start by opening the tin valve on the attemperator.Liquid tin gracefully fills the pre-formed shell, and once it is thoroughly cooled, a traction device expertly extracts the billet. As the drawing attains the predetermined length, the cutting unit, equipped with precision-engineered saw blades, neatly severs the billet. These flawlessly cut billets are then smoothly moved to the shelf, all meticulously managed by an automatic control system that ensures every operation runs without a hitch.
The machine is equipped with a sophisticated control system that employs PLC technology to enable precise monitoring of production status. All process parameters are vividly displayed and easily adjustable on a vibrant color touch screen, ensuring an operation that is both streamlined and efficient.
Based on the solder material composition, the drawing time can be exactly set to ensure steadfast traction. The system is complemented by a comprehensive suite of automatic alarms for material shortages, thereby safeguarding both the machinery and the safety of personnel.
Tailored to meet specific extrusion requirements, you have the flexibility to customize the billet cutting length to align with downstream process needs. The state-of-the-art cooling system delivers water at a temperature not exceeding 30°C, maintaining ideal conditions.

5.Advantage:

1)High efficiency. With an impressive pace of 45 seconds per piece, it can simultaneously accommodate two extruders, maximizing productivity.
2) Operating entirely under vacuum conditions, it provides excellent anti-oxidation protection, elevating the quality of the finished billet.Guarantee superior quality for subsequent solder wire rolling and drawing operations.
3) A scientifically engineered insulation design ensures meticulous temperature control of the solder, crucial for maintaining the quality of solder billets. Enhance quality control and achieve operational excellence.
4)The cutting surface is immaculately smooth, preventing air bubbles during extrusion, thus ensuring superior extrusion quality.

5) Its straightforward linear design simplifies installation and maintenance, minimizing downtime.

6) Equipped with components from world-renowned brands in pneumatic, electric, and operational segments, ensuring reliability and outstanding performance.

7) The entire process is fully enclosed, ensuring the finished billet is processed under vacuum conditions, guaranteeing optimal quality.

8) Functions with high automation and intelligence, providing a hassle-free, labor-free experience.

9) Displays remarkable efficiency, capable of servicing two extruder sets at once.

Automated Continuous Casting Technology Machine for Precision Metal Production
Automated Continuous Casting Technology Machine for Precision Metal Production
Certifications
Automated Continuous Casting Technology Machine for Precision Metal Production
Automated Continuous Casting Technology Machine for Precision Metal Production
Automated Continuous Casting Technology Machine for Precision Metal Production
 
Detailed Images
 

Machine Parts

Name: Warm-box

Brand: Victory

Original: China

Purpose-built to store solder materials, this warm-box has an enormous capacity of approximately 300kg. It includes a heating function to fine-tune the temperature of solder materials before forming the solder billet, ensuring uniformity and quality.

Machine parts

Name: Billet Formed Mould
Brand: Victory

Original: China

Leverage the power of a specialized mould, which has been meticulously treated with cutting-edge heating techniques. This innovation facilitates the seamless traction of billets, significantly boosting production efficiency and enhancing overall operational performance.

 
Automated Continuous Casting Technology Machine for Precision Metal Production

Machine Parts

Name: Hydraulic Cutting Device
Brand: Victory
Original: China
Featuring domestically acclaimed engines, this machine offers an impressive driving force while ensuring whisper-quiet operation. It eliminates waste production, delivering a flawlessly smooth and aesthetically pleasing cutting finish.

Main parts

Name:PLC Controller

Brand: SIEMENS
Original: Germany
Empowered by the state-of-the-art Siemens PLC controller, operators gain access to an advanced interface via intuitive touch screen technology. Effortlessly tap into machine operation records, easily diagnose any failure logs, and streamline troubleshooting processes, ensuring seamless and efficient machinery maintenance at all times.

Automated Continuous Casting Technology Machine for Precision Metal Production
Our Service
 
 

Pre-Sales Service

* Benefit from our comprehensive inquiry and expert consulting support, designed to ensure informed decision-making every step of the way.

* Engage in rigorous sample testing support, guaranteeing that our products consistently meet performance excellence.

* Take advantage of a personalized guided tour through our state-of-the-art factory, providing firsthand insight into our cutting-edge operations.

After-Sales Service

* Receive in-depth training on machine installation and operational proficiency, tailored to maximize your efficiency and productivity.

* Our highly skilled engineers are always on standby for overseas machinery servicing, ensuring you have comprehensive global support whenever needed.

Packing & Delivery
 
 
 
 
Automated Continuous Casting Technology Machine for Precision Metal Production
Automated Continuous Casting Technology Machine for Precision Metal Production
Automated Continuous Casting Technology Machine for Precision Metal Production
 

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