Reliable Automatic Billet Casting Machine for Streamlined Metal Processes

Product Details
Customization: Available
Warranty: 1year
Application: Manufacturing Industry
Gold Member Since 2007

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  • Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
  • Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
  • Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
  • Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
  • Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
  • Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
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Basic Info.

Control
Automatic
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Packaging Details
Wooden Case
Single Billet Weight
7kg
Place of Origin
Guangdong, China
Hydraulic Pump Motor Power
2.2kw
Machine Weight
4.5t
Supply Ability
10 Set/Sets Per Quarter
Hydraulic System
1set
Transport Package
Wooden Case
Trademark
Victory
Origin
Guangdong, China
Production Capacity
10 Set/Sets Per Quarter

Product Description

Our Company
Company Overview
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
 

Victory Technology International Ltd. stands as a beacon of innovation and excellence in the global arena of solder wire processing equipment. Our impressive portfolio includes advanced Extruders, Solder Wire Drawing Machines, and sophisticated Solder Powder making equipment like Atomizing Machines and Ultrasonic Vibro Sifters. With our state-of-the-art Solder Paste equipment and specialized Pure Zinc Wire Processing Machines, as well as Zinc Alloy Processing machinery, including Continuous Melting and Casting Furnaces, Alloy Extruders, and Big Bobbin Winding Machines, we distinctly position ourselves as industry leaders.

Boasting two decades of illustrious industry experience, we have achieved numerous patents and cultivated a rigorous quality management system driven by our dedicated R&D team. Our strategic collaborations across Europe and the United States empower us to seamlessly integrate cutting-edge technologies and innovative designs, consistently elevating our product performance and ingenuity.
With a formidable registered capital of 10 million yuan, our meticulously self-constructed modern standard workshop encompasses an impressive 33,000 square meters in the idyllic Dalang Town, Dongguan City. This prime location not only offers excellent transportation convenience and a serene environment but also solidifies our status as a large-scale, professional machinery manufacturer and one of the top 50 pivotal enterprises in Dalang town.

Armed with a significant registered capital of 10 million yuan, our expansive, state-of-the-art workshop spans 33,000 square meters in Dalang Town, Dongguan City. Nestled at No. 208 West Scenery, we benefit from superb transportation access and a breathtaking environment, cementing our reputation as a premier machinery manufacturing powerhouse and a top 50 key enterprise in Dalang Town.
From initial conception to final product, experience unmatched quality through our meticulously controlled manufacturing process, ensuring each product adheres to the highest standards. Choose us as your trusted supplier for similar equipment and rest assured in your choice. We warmly welcome both new and enduring clients to consult and negotiate, to witness the transformative prowess of the revolutionary Section torch!


In our development journey, we have embraced advanced technology from Europe, Japan, and Taiwan, significantly enhancing our product performance. By incorporating original components during manufacturing, we have gained the approval of many loyal customers and attracted a growing number of new ones. These advantages have propelled our products to successful sales in East & South Asia, Europe, America, and Japan.


Our Principle: Unbeatable price, unparalleled quality, and exceptional after-sales service


Our Vision: Rooted in China, reaching globally, aspiring to be a world-class brand

Product Application

The Automatic Billet Casting Machine excels in casting tin lead solder billets, lead-free solder billets, and leaded solder billets. Post-casting, it effectively provides materials for the subsequent process-solder wire extrusion.

Parameter for solder billet casting machine 
Type 
VT-85A
Hydraulic system 
1set
Hydraulic motor power 
4kw
solder pump power
 
2.2kw
Attemperator power 
9kw
cutting device
3kw
Voltage 
380V/customized 
Solder billet dimension 
φ84*180mm/customized 
Machine weight 
4.5T
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
 
 
 

Equipment:

1) Insulation can for maintaining the melted solder at an optimal temperature.
2) Solder billet casting mould, crafted with special material for optimal cooling of solder.
3) Highly automated solder billet drawing system.
4) Efficient solder billet cutting system.
5) Advanced temperature control system.
6) Hydraulic system utilizing China's renowned Huade brand.
7) Convenient billeting putting hopper.
8) Electrical components sourced from the prestigious France Brand.





Feature:

The VT-85A, an innovative creation by our company, is specifically designed for the production of lead and lead-free solder and tin alloy billets, seamlessly supplying materials for the extrusion press process.
This sophisticated machine comprises a robust machine frame, a warm-box forming device, a traction device, a cutting device, a cooling system, a hydraulic system, and an electrical control system.
After smelting, activate the tin solder material valve to allow liquid tin to flow through the guide tube into the billet casting machine's attemperator, where it undergoes precise temperature adjustments. To ensure optimal casting results, achieve the perfect casting temperature. Once ready, open the tin valve of the attemperator, The liquid tin elegantly fills the meticulously formed shell. After it has cooled completely, the traction device smoothly draws out the billet. Upon reaching the specified length, the cutting unit with its precision saw blades seamlessly cuts off the billet, which then transfers to the shelf. This entire sophisticated process is orchestrated automatically.
The machine is equipped with a cutting-edge control system featuring PLC technology. This ensures precise monitoring of the production status, with all process parameters conveniently displayed and modified on an intuitive color touch screen.
Tailored to the solder material composition, you can configure the appropriate drawing time. This fortifies the reliability of the traction process, offers a full automatic alarm for material shortages or excesses, and safeguards both equipment and personnel.
Based on the user's extrusion machine requirements, set the precise cutting length of the billet to harmonize with downstream processes. The cooling system adeptly maintains water temperature at no more than 30 °C, ensuring optimal performance.

5.Advantage:

1) Unmatched efficiency with a rapid cycle of just 45 seconds per piece, efficiently serving two extruders simultaneously.
2) Every stage of the process operates under vacuum conditions, enhancing anti-oxidation and preserving the pristine quality of the finished billet.This guarantees superior quality for subsequent solder wire rolling and drawing applications.
3) Ingenious insulation design ensures precise temperature control of the solder, which is crucial for achieving exceptional solder billet quality.
4) The cutting surface is impeccably smooth to eliminate air bubbles during extrusion, thereby guaranteeing top-notch extruding quality.

5) The machine boasts a straightforward linear structure, simplifying both installation and maintenance.

6) It integrates advanced components from globally recognized brands in pneumatic, electric, and operational parts.

7) The entire process operates within a fully sealed environment, ensuring that the finished billet remains in a pristine vacuum state.

8) It operates with a high degree of automation and intelligence, requiring minimal labor.

9) Highly efficient, capable of servicing two extruder sets concurrently.

Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
Certifications
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
 
Detailed Images
 

Machine Parts

Name: Warm-box

Brand: Victory

Original: China

Engineered to maintain solder materials with a capacity of around 300kg, this warm-box features a heating function to regulate solder material temperature before forming solder billets.

Machine parts

Name: Billet formed mould
Brand: Victory

Original: China

Utilizing a specialized mould and advanced heating treatment, it facilitates the easy traction of billets.

 
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes

Machine Parts

Name: Hydraulic cutting device
Brand: Victory
Original: China
Equipped with domestic top-tier engines, this device offers robust driving force, operates silently, produces no scrap, and delivers an aesthetically pleasing cut finish.

Main parts

Name:PLC Controller

Brand: SIEMENS
Original: Germany
Embrace the future of automated production with our cutting-edge Siemens PLC controller! Operate the machine with ease using the intuitive touch screen interface, where you can effortlessly access running records and troubleshoot seamlessly with access to detailed failure records. Experience unparalleled convenience in machine maintenance and problem-solving, ensuring your operations run smoothly and efficiently.

Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
Our Service
 
 

Pre-Sales Service

* Comprehensive inquiry and expert consulting support to guide your decisions.

* Experience our top-notch product quality with our sample testing support.

* Discover the innovation firsthand with a guided tour of our state-of-the-art factory.

After-Sales Service

* Master the installation and operation of your new machinery with our detailed training programs.

* Benefit from the expertise of our engineers, available for overseas service to ensure your equipment operates at peak performance.

Packing & Delivery
 
 
 
 
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
Reliable Automatic Billet Casting Machine for Streamlined Metal Processes
 

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