Innovative Automatic Billet Casting System for Optimal Output

Product Details
Customization: Available
Warranty: 1year
Application: Manufacturing Industry
Gold Member Since 2007

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  • Innovative Automatic Billet Casting System for Optimal Output
  • Innovative Automatic Billet Casting System for Optimal Output
  • Innovative Automatic Billet Casting System for Optimal Output
  • Innovative Automatic Billet Casting System for Optimal Output
  • Innovative Automatic Billet Casting System for Optimal Output
  • Innovative Automatic Billet Casting System for Optimal Output
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Basic Info.

Control
Automatic
After-Sales Service Provided
Engineers Available to Service Machinery Overseas
Packaging Details
Wooden Case
Single Billet Weight
7kg
Place of Origin
Guangdong, China
Hydraulic Pump Motor Power
2.2kw
Machine Weight
4.5t
Supply Ability
10 Set/Sets Per Quarter
Hydraulic System
1set
Transport Package
Wooden Case
Trademark
Victory
Origin
Guangdong, China
Production Capacity
10 Set/Sets Per Quarter

Product Description

Our Company
Company Overview
Innovative Automatic Billet Casting System for Optimal Output
 

Victory Technology International Ltd. stands at the pinnacle of the global market, renowned for our excellence in designing and manufacturing premier solder wire processing equipment. Our expansive portfolio includes Extruders, Solder Wire Drawing Machines, and high-end Solder Powder making equipment, like Atomizing Machines and Ultrasonic Vibro Sifters. We distinguish ourselves with innovative Solder Paste equipment, Pure Zinc Wire Processing Machines, and Zinc Alloy Processing machinery, featuring state-of-the-art Continuous Melting and Casting Furnaces, Alloy Extruders, and robust Big Bobbin Winding Machines.

With a rich history spanning two decades, Victory Technology has accrued a wealth of patents and fosters a rigorous, scientifically-structured quality management system, led by a dynamic R&D team. Our strategic collaborations across Europe and the United States empower us to seamlessly integrate cutting-edge technologies and avant-garde designs, elevating the performance and innovation of our product suite.
With a significant registered capital of 10 million yuan, our self-constructed, modern standard workshop stretches across 33,000 square meters within the scenic environs of Dalang Town, Dongguan City. Our prime location, coupled with excellent transport links and an aesthetically pleasing setting, cements our status as a large-scale, professional machinery manufacturer, proudly ranking among the top 50 key enterprises in Dalang Town.

Boasting a robust registered capital of 10 million yuan, our expansive, state-of-the-art workshop extends over 33,000 square meters in Dalang Town, Dongguan City. Situated at No. 208 West Scenery, we enjoy excellent transport connectivity and a breathtaking environment, establishing our position as a leading machinery manufacturing powerhouse and a prominent member of the top 50 key enterprises in Dalang Town.
Experience an unrivaled journey from 0 to 100 with our meticulously engineered manufacturing process, guaranteeing supreme quality in every product. Choose us as your trusted supplier for similar equipment, and rest assured of an exceptional choice. We warmly invite new and long-established clients to consult and collaborate with us, witnessing the transformative prowess of the revolutionary Section torch firsthand!


Throughout our development journey, we have seamlessly integrated advanced technologies from Europe, Japan, and Taiwan, enhancing our products' performance. By incorporating authentic components during manufacturing, we have earned the trust of numerous longstanding clients while continually attracting new customers. These advantages have bolstered our product presence across East & South Asian, European, American, and Japanese markets.


Our Principle: Best price, best quality, and unparalleled after-sales service.


Our Faith: Rooted in China, aspiring to reach the global stage as a first-class international brand.

Product Application

The Automatic Billet Casting Machine is expertly designed for processing tin lead solder billets, lead-free solder billets, and leaded solder billets. After the casting process, it supplies essential materials for the subsequent stage of solder wire extrusion.

Parameter for solder billet casting machine 
Type 
VT-85A
Hydraulic system 
1set
Hydraulic motor power 
4kw
solder pump power
 
2.2kw
Attemperator power 
9kw
cutting device
3kw
Voltage 
380V/customized 
Solder billet dimension 
φ84*180mm/customized 
Machine weight 
4.5T
Innovative Automatic Billet Casting System for Optimal Output
 
 
 

Equipment:

1) Insulation Can: Maintains the melted solder at an optimal temperature.
2) Solder Billet Casting Mould: Crafted with special materials to effectively cool the solder.
3) Highly Automated Solder Billet Drawing System.
4) Solder Billet Cutting System.
5) Temperature Control System.
6) Hydraulic System utilizing China brand Huade.
7) Billeting Putting Hopper.
8) Electrical Components sourced from France Brand.





Feature:

Introducing the VT-85A, an innovative product independently designed by our company for the production of lead, lead-free solder, and tin alloy billets. It provides essential materials for extrusion press processing.
The machine comprises a robust frame, warm-box forming device, traction device, cutting device, cooling system, hydraulic system, and electrical control system, ensuring comprehensive functionality.
After the smelting process, open the tin solder material valve, allowing the liquid tin to travel through the guide tube into the billet casting machine's attemperator, where further temperature adjustments are made for optimal casting. Achieve perfect casting temperature with precision, then seamlessly operate the attemperator's tin valve to ensure flawless continuation. Liquid tin elegantly fills the formed shell, and as it cools completely, our traction device expertly guides the billet to the exact length before the cutting unit and precision saw blades smoothly separate it. Effortlessly, the cut billet is transferred to the shelf, while the entire process is orchestrated via automatic control.
Equipped with an advanced control system, this machine leverages PLC technology for precise production monitoring. Every process parameter is readily available and adjustable on the intuitive color touch screen, ensuring seamless operation.
Tailor the drawing time to the specific solder material composition, guaranteeing traction reliability. Our system features automatic alarms for both material shortage and full capacity, safeguarding equipment and personnel.
Adapt the cutting length precisely to your extrusion machine's billet requirements, seamlessly meeting downstream process demands. The cooling system ensures optimal conditions, maintaining water temperature below 30 °C.

5.Advantage:

1) Experience unparalleled efficiency with a cycle time of just 45 seconds per piece, capable of serving two extruders simultaneously.
2) Operating entirely in a vacuum environment, the process ensures superior anti-oxidation for the finished billet.This guarantees top-notch quality for subsequent solder wire rolling and drawing processes.
3) Ingenious insulation design assures precise temperature control of the solder, critical for the excellence of the solder billet.
4) The cutting surface is meticulously smooth, effectively preventing air bubbles during extrusion to maintain top extruding quality.

5) Featuring a straightforward linear structure, installation and maintenance are a breeze.

6) Incorporating globally renowned brand components in pneumatic, electric, and operational areas.

7) The process is entirely enclosed, ensuring the billet remains in a vacuum, preserving its integrity.

8) Operates with high automation and intelligence, significantly reducing labor involvement.

9) Offers superior efficiency, supporting two extruder sets simultaneously.

Innovative Automatic Billet Casting System for Optimal Output
Innovative Automatic Billet Casting System for Optimal Output
Certifications
Innovative Automatic Billet Casting System for Optimal Output
Innovative Automatic Billet Casting System for Optimal Output
Innovative Automatic Billet Casting System for Optimal Output
 
Detailed Images
 

Machine Parts

Name: Warm-box

Brand: Victory

Original: China

Expertly designed to hold solder materials, this warm-box boasts a 300kg capacity and a heating function to adjust solder material temperature before forming billets.

Machine parts

Name: Billet formed mould
Brand: Victory

Original: China

Utilizing a specialized mould with unique heating treatment, facilitating easy traction of the billet.

 
Innovative Automatic Billet Casting System for Optimal Output

Machine Parts

Name: Hydraulic cutting device
Brand: Victory
Original: China
Featuring domestic leading engines, this device delivers robust driving force, operates silently, produces no scrap, and renders an aesthetically pleasing cut end.

Main parts

Name:Feature: Advanced PLC Controller

Brand: SIEMENS, a symbol of reliability and precision
Country of Origin: Proudly Manufactured in Germany
Experience seamless operation with our state-of-the-art Siemens PLC controller. Effortlessly manage the machine via an intuitive touch screen interface. Access real-time running logs and comprehensive failure records, ensuring a streamlined process to trace and resolve machine issues with ease and efficiency.

Innovative Automatic Billet Casting System for Optimal Output
Comprehensive Service Offerings
 
 

Exclusive Pre-Sales Service

* Expert inquiry and consulting support tailored to your needs.

* Dedicated sample testing support to ensure optimal performance.

* Schedule a visit to explore our state-of-the-art Factory.

Exceptional After-Sales Service

* Comprehensive training on machine installation and operation, ensuring user proficiency.

* Skilled engineers ready to provide machinery service support globally.

Secure Packing & Efficient Delivery Solutions
 
 
 
 
Innovative Automatic Billet Casting System for Optimal Output
Innovative Automatic Billet Casting System for Optimal Output
Innovative Automatic Billet Casting System for Optimal Output
 

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